S-Plastics Lexan EXRL0041 resin is Optical Quality, high Purity PC copolymer resin with reduced oxyen transmission for Limited Play DVD applications
| TYPICAL PROPERTIES (1) | |||
| MECHANICAL | Value | Unit | Standard |
| Tensile Stress, yld, Type I, 50 mm/min | 70 | MPa | ASTM D 638 |
| Tensile Stress, brk, Type I, 50 mm/min | 55 | MPa | ASTM D 638 |
| Tensile Strain, yld, Type I, 50 mm/min | 7 | % | ASTM D 638 |
| Tensile Strain, brk, Type I, 50 mm/min | 50 | % | ASTM D 638 |
| Tensile Modulus, 50 mm/min | 2550 | MPa | ASTM D 638 |
| Flexural Stress, yld, 1.3 mm/min, 50 mm span | 110 | MPa | ASTM D 790 |
| Flexural Modulus, 1.3 mm/min, 50 mm span | 2500 | MPa | ASTM D 790 |
| Tensile Stress, yield, 50 mm/min | 73 | MPa | ISO 527 |
| Tensile Stress, break, 50 mm/min | 55 | MPa | ISO 527 |
| Tensile Strain, yield, 50 mm/min | 7 | % | ISO 527 |
| Tensile Strain, break, 50 mm/min | >25 | % | ISO 527 |
| Tensile Modulus, 1 mm/min | 2400 | MPa | ISO 527 |
| Flexural Stress, yield, 2 mm/min | 100 | MPa | ISO 178 |
| Flexural Modulus, 2 mm/min | 2500 | MPa | ISO 178 |
| Hardness, H358/30 | 110 | MPa | ISO 2039-1 |
| IMPACT | Value | Unit | Standard |
| Izod Impact, notched, 23°C | 11 | J/m | ASTM D 256 |
| Instrumented Impact Total Energy, 23°C | 72 | J | ASTM D 3763 |
| Izod Impact, unnotched 80*10*4 +23°C | NB | kJ/m² | ISO 180/1U |
| Izod Impact, unnotched 80*10*4 -30°C | NB | kJ/m² | ISO 180/1U |
| Izod Impact, notched 80*10*4 +23°C | 2 | kJ/m² | ISO 180/1A |
| Izod Impact, notched 80*10*4 -30°C | 2 | kJ/m² | ISO 180/1A |
| Charpy 23°C, V-notch Edgew 80*10*4 sp=62mm | 2 | kJ/m² | ISO 179/1eA |
| Charpy 23°C, Unnotch Edgew 80*10*4 sp=62mm | NB | kJ/m² | ISO 179/1eU |
| Charpy -30°C, Unnotch Edgew 80*10*4 sp=62mm | NB | kJ/m² | ISO 179/1eU |
| THERMAL | Value | Unit | Standard |
| Vicat Softening Temp, Rate B/50 | 138 | °C | ASTM D 1525 |
| HDT, 0.45 MPa, 3.2 mm, unannealed | 132 | °C | ASTM D 648 |
| HDT, 1.82 MPa, 3.2mm, unannealed | 121 | °C | ASTM D 648 |
| CTE, -40°C to 40°C, flow | 6.84E-05 | 1/°C | ASTM E 831 |
| CTE, -40°C to 40°C, xflow | 7.2E-05 | 1/°C | ASTM E 831 |
| CTE, 23°C to 80°C, flow | 7.3E-05 | 1/°C | ISO 11359-2 |
| CTE, 23°C to 80°C, xflow | 7.3E-05 | 1/°C | ISO 11359-2 |
| Vicat Softening Temp, Rate B/50 | 140 | °C | ISO 306 |
| Vicat Softening Temp, Rate B/120 | 141 | °C | ISO 306 |
| HDT/Bf, 0.45 MPa Flatw 80*10*4 sp=64mm | 133 | °C | ISO 75/Bf |
| HDT/Af, 1.8 MPa Flatw 80*10*4 sp=64mm | 120 | °C | ISO 75/Af |
| PHYSICAL | Value | Unit | Standard |
| Specific Gravity | 1.2 | - | ASTM D 792 |
| Mold Shrinkage, flow, 3.2 mm | 0.6 - 0.8 | % | S-Plastics Method |
| Mold Shrinkage, xflow, 3.2 mm | 0.6 - 0.8 | % | S-Plastics Method |
| Melt Flow Rate, 300°C/1.2 kgf | 44 | g/10 min | ASTM D 1238 |
| Density | 1.19 | g/cm³ | ISO 1183 |
| Oxy Trans (cc-mil/100 in2-day-atm) | <150 | Rate | - |
| Melt Volume Rate, MVR at 300°C/1.2 kg | 42 | cm³/10 min | ISO 1133 |
| OPTICAL | Value | Unit | Standard |
| Refractive Index | 1.586 | - | ASTM D 542 |
| Source GMD, last updated:09/27/2004 | |||
| Parameter | ||
| Injection Molding | Value | Unit |
| Drying Temperature | 120 | °C |
| Drying Time | 2 - 4 | hrs |
| Drying Time (Cumulative) | 48 | hrs |
| Maximum Moisture Content | 0.02 | % |
| Melt Temperature | 320 - 360 | °C |
| Nozzle Temperature | 280 - 320 | °C |
| Front - Zone 3 Temperature | 320 - 360 | °C |
| Middle - Zone 2 Temperature | 320 - 360 | °C |
| Rear - Zone 1 Temperature | 280 - 320 | °C |
| Mold Temperature | 80 - 100 | °C |
| Back Pressure | 0.3 - 0.7 | MPa |
| Screw Speed | 60 - 200 | rpm |
| Source GMD, last updated:09/27/2004 | ||
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For more information please download the datesheet |
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S-Plastics Lexan EXRL0041.pdf |
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