S-Plastics Lexan EXRL0459 resin is Very high flow specialty PC with enhanced processability and ductility. For medical devices & pharmaceutical applications. Healthcare management of change, biocompatible (ISO10993 or USP Class VI). EtO sterilizable. Contains enhanced mold release package.
| TYPICAL PROPERTIES (1) | |||
| MECHANICAL | Value | Unit | Standard |
| Tensile Stress, yld, Type I, 50 mm/min | 59 | MPa | ASTM D 638 |
| Tensile Stress, brk, Type I, 50 mm/min | 58 | MPa | ASTM D 638 |
| Tensile Strain, yld, Type I, 50 mm/min | 5.7 | % | ASTM D 638 |
| Tensile Strain, brk, Type I, 50 mm/min | 118.9 | % | ASTM D 638 |
| Tensile Modulus, 50 mm/min | 2360 | MPa | ASTM D 638 |
| Flexural Stress, yld, 1.3 mm/min, 50 mm span | 99 | MPa | ASTM D 790 |
| Flexural Modulus, 1.3 mm/min, 50 mm span | 2350 | MPa | ASTM D 790 |
| Hardness, Rockwell L | 90 | - | ASTM D 785 |
| Tensile Stress, yield, 50 mm/min | 59 | MPa | ISO 527 |
| Tensile Stress, break, 50 mm/min | 56 | MPa | ISO 527 |
| Tensile Strain, yield, 50 mm/min | 5.4 | % | ISO 527 |
| Tensile Strain, break, 50 mm/min | 118.6 | % | ISO 527 |
| Tensile Modulus, 1 mm/min | 2400 | MPa | ISO 527 |
| Flexural Stress, yield, 2 mm/min | 92 | MPa | ISO 178 |
| Flexural Modulus, 2 mm/min | 2250 | MPa | ISO 178 |
| IMPACT | Value | Unit | Standard |
| Izod Impact, notched, 23°C | 702 | J/m | ASTM D 256 |
| Izod Impact, notched, -30°C | 220 | J/m | ASTM D 256 |
| Instrumented Impact Total Energy, 23°C | 79 | J | ASTM D 3763 |
| Izod Impact, notched 80*10*4 +23°C | 45 | kJ/m² | ISO 180/1A |
| Izod Impact, notched 80*10*4 -30°C | 11 | kJ/m² | ISO 180/1A |
| Charpy 23°C, V-notch Edgew 80*10*4 sp=62mm | 54 | kJ/m² | ISO 179/1eA |
| Charpy -30°C, V-notch Edgew 80*10*4 sp=62mm | 12 | kJ/m² | ISO 179/1eA |
| THERMAL | Value | Unit | Standard |
| Vicat Softening Temp, Rate A/50 | 138 | °C | ASTM D 1525 |
| HDT, 1.82 MPa, 3.2mm, unannealed | 120 | °C | ASTM D 648 |
| CTE, -40°C to 40°C, flow | 6.5E-05 | 1/°C | ASTM E 831 |
| CTE, -40°C to 40°C, xflow | 7.4E-05 | 1/°C | ASTM E 831 |
| CTE, -40°C to 40°C, flow | 6.5E-05 | 1/°C | ISO 11359-2 |
| CTE, -40°C to 40°C, xflow | 7.4E-05 | 1/°C | ISO 11359-2 |
| Ball Pressure Test, 125°C +/- 2°C | PASS | - | IEC 60695-10-2 |
| Vicat Softening Temp, Rate B/50 | 137 | °C | ISO 306 |
| Vicat Softening Temp, Rate B/120 | 140 | °C | ISO 306 |
| HDT/Af, 1.8 MPa Flatw 80*10*4 sp=64mm | 117 | °C | ISO 75/Af |
| Relative Temp Index, Elec | 130 | °C | UL 746B |
| Relative Temp Index, Mech w/o impact | 130 | °C | UL 746B |
| PHYSICAL | Value | Unit | Standard |
| Specific Gravity | 1.19 | - | ASTM D 792 |
| Mold Shrinkage, flow, 3.2 mm | 0.4 - 0.8 | % | S-Plastics Method |
| Mold Shrinkage, xflow, 3.2 mm | 0.4 - 0.8 | % | S-Plastics Method |
| Melt Flow Rate, 300°C/1.2 kgf | 33 | g/10 min | ASTM D 1238 |
| Density | 1.19 | g/cm³ | ISO 1183 |
| Water Absorption, (23°C/sat) | 0.12 | % | ISO 62 |
| Moisture Absorption (23°C / 50% RH) | 0.09 | % | ISO 62 |
| Melt Volume Rate, MVR at 300°C/1.2 kg | 35 | cm³/10 min | ISO 1133 |
| OPTICAL | Value | Unit | Standard |
| Light Transmission | 82 | % | ASTM D 1003 |
| Haze | 3 | % | ASTM D 1003 |
| FLAME CHARACTERISTICS | Value | Unit | Standard |
| UL Recognized, 94HB Flame Class Rating (3) | 1.5 | mm | UL 94 |
| Glow Wire Flammability Index 960°C, passes at | 3 | mm | IEC 60695-2-12 |
| Glow Wire Ignitability Temperature, 0.8 mm | 825 | °C | IEC 60695-2-13 |
| Glow Wire Ignitability Temperature, 3.0 mm | 850 | °C | IEC 60695-2-13 |
| Source GMD, last updated:09/14/2007 | |||
| Parameter | ||
| Injection Molding | Value | Unit |
| Drying Temperature | 120 | °C |
| Drying Time | 3 - 4 | hrs |
| Drying Time (Cumulative) | 48 | hrs |
| Maximum Moisture Content | 0.02 | % |
| Melt Temperature | 295 - 315 | °C |
| Nozzle Temperature | 290 - 310 | °C |
| Front - Zone 3 Temperature | 295 - 315 | °C |
| Middle - Zone 2 Temperature | 280 - 305 | °C |
| Rear - Zone 1 Temperature | 270 - 295 | °C |
| Mold Temperature | 70 - 95 | °C |
| Back Pressure | 0.3 - 0.7 | MPa |
| Screw Speed | 40 - 70 | rpm |
| Shot to Cylinder Size | 40 - 60 | % |
| Vent Depth | 0.025 - 0.076 | mm |
| Source GMD, last updated:09/14/2007 | ||
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For more information please download the datesheet |
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S-Plastics Lexan EXRL0459.pdf |
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